Cooling System

Cooling efficiency with reliable quality and performance support

Radiator

Al-Safa Heavy Equipments Parts understands engine cooling applications and offers full design and manufacture of integrated cooling systems which are used by various mining, power generation and other industries with impeccable quality and superior performance in the strictest operating condition which had developed a niche for our products in market.

Oil Cooler

We manufactures oil cooler using various materials that are suitable across the hydraulic, fuels, process and transmission drive, gear box and industrial cooling markets.

Al-Safa's oil coolers are expertise in manufacturing technically superior oil coolers. It comes from our extensive research and development led by the design of our product which is confidently used by our customer in a variety of applications for mining, power generation, oil refineries, marine, cement and other various industries for hydraulic, compressor, engine, transmission and power generation.

Charge after coolers for mining, trucks and industrial

We understands engine cooling applications and offer full design and manufacture of integrated cooling systems. After cooler / air cooler is just one of the essential components of engine and the equipment's cooling system. It cools the air going to your engine, when and after cooler starts to fail, so does your cooling system. It can put serious stress on your engine and equipment's performance too.

Our inter coolers are designed using CFD analysis to ensure smooth flow of air inside the flow channels and headers so that there is minimal pressure drop across the cooler. The coolers are given a special protective coating to prevent corrosion in very harsh operating conditions.

Extended surface heat exchanger

Customized design for centrifugal compressor intercoolers & after coolers. They are capable of cooling large volumes of air or nitrogen at minimal pressure loss, close temperature approach to cooling water is possible. It is a removable bundle design with multi-pass tube side, internal demister mounting for wet air condensation is most compact and energy efficient solution for the gas cooling application.

Pressure vessels

Pressure vessels are most commonly used in almost all industries like refineries, chemical plants and fertilizer plants.

These pressure vessels are mainly used as gas storage, water storage, air receivers, separators, fuel tank and buffer vessels

Tube bundle heat exchanger

An intermediate tube bottom, having insert tubes arranged concentrically in the tubes, is located in the inlet chamber, with these insert tubes projecting out on both sides from the tubes and forming annular spaces therewith. The heat exchanger has an inlet tube bottom and an outlet tube bottom, in which are fastened the ends of tubes which connect the bottoms and through which the medium of high inlet temperature flows.

A tube-bundle heat exchanger for cooling a medium having a high inlet temperature. Toward the inlet chamber, the annular spaces open into an intermediate chamber limited by the inlet tube bottom and the intermediate tube bottom; in the opposite direction, the annular spaces open into a deflecting or reversing chamber sealingly covering the insert tubes.

 

Condensers

Condensers are for mining equipments used in their air conditioner & chillers in many manufacturing industries. It contains gas, water, calcium chloride, oil solvents, tri-chloroethylene.

The condenser is located between the compressor and the expansion valve. Hot, high pressure refrigerant vapor enters the condenser and liquid refrigerant exits the condenser. It perform the best temperature requirement as per various equipment's and industries.

Shell and tube type chillers

The shell and tube type chillers have multi pass covers which are used in both ends to match design gas flow. The tube passes are designed to 4, 6 or 8 passes with single / double circulation. Baffle arrangement is designed to control fluid velocity outside the tubes. Short cut of baffle with wide spacing are used for low pressure drop and full cut-off are used for greater velocity when fluid rate is low.

Safety value and Caps

Radiator safety caps feature a pin lever release that enables you to release pressure before removing the cap. This prevents scalding injuries and ensure worker safety when a radiator needs to be topped up of coolant for inspected the radiator in work site to avoid engine safety time save and production loss.

Safety pressure valve are given in radiator & heat exchanger for maintaining normal pressure in engines and industrial needs to avoid excess pressure built-up in heat transfer equipments.

  • Prevent scalding injuries and ensure worker safety
  • Safety caps & pressure valves are supplied as per OEM's design for HEMM equipments & generators.

Core Replacement & Overhaul

Many radiators & oil coolers for mining equipments, generators, automotive industries and other various sectors get damaged by core. This can be replaced when the core is leaking badly or too damaged, fins get corroded, or the header plate gets cracked or damaged. The re-coring uses the old tanks, brackets and transmission oil cooler to control the cost that will be cheaper than new purchase cost which will in turn control the budget cost.

Design & Engineering

We design radiators as per OEM standards which are always strong enough to withstand the effects of mining equipment & generators. They needs to function in some of the toughest conditions imaginable, so effective & reliable cooling system solutions are essential to maintain productivity. With our vast experience we ensure the best product is delivered to customer's equipment and operational needs.

  • Custom built solution for exact end user needs.
  • Improve cooling efficiency of radiators and performance of engine.
  • Improve operational efficiency and productivity of equipment to avoid breakdown of equipment's.
  • Increase the lifespan of radiators & coolers and life of the engine.

Heat transfer solutions for your equipment

We can provide heat transfer solutions to improve the durability and performance of the equipment's cooling components. Custom cooling solutions are designed to withstand the harsh condition & mining temperature.

We have design engineers & designers who possess good experience to design and manufacturing abilities to develop custom solutions for any application to achieve the customer satisfaction and to resolve any critical issues.

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Organization we serve